MANUFACTURING AT FULLSTAR
Manufacturing in China & Thailand
FULLSTAR combines product development, tooling and manufacturing capabilities to support kitchenware programs from initial development through mass production and packaging.
Key manufacturing processes are managed across our production operations in China and Thailand to support consistent quality, scalable production and international customer programs.
KEY CAPABILITIES
Built In-House. Made for Scale.
From engineering and tooling development to injection molding, assembly, printing and packaging, FULLSTAR manages key manufacturing processes to support consistent production and scalable kitchenware programs.
- Engineering
- Tooling Development
- Injection Molding
- Assembly
- Printing
- Packaging
- Quality Control
PRODUCT DEVELOPMENT
From Product Concept to Tooling
Our development process supports product refinement, engineering and tooling preparation before mass production. For ODM projects, new molds can be developed based on customer product concepts and requirements.
- Product Concept
- Engineering
- Tooling Development
- Sampling
- Mass Production
PRODUCTION
Injection Molding Capability
Injection molding is a core part of FULLSTAR's manufacturing system, supporting consistent production of plastic kitchenware components for a wide range of product categories.
FROM COMPONENTS TO FINISHED GOODS
Assembly, Printing & Packaging
After molding, products move through assembly, printing and packaging processes according to the product and customer program. Packaging formats can be adapted for retail, e-commerce and distribution requirements.
QUALITY THROUGHOUT PRODUCTION
Quality Control at Key Production Stages
Quality checks are integrated throughout key production stages rather than being limited to final inspection.
First Article Inspection
Verify the first production sample against approved specifications before mass production continues.
In-Process Inspection
Conduct routine inspections during production to monitor appearance, assembly and key product requirements.
Functional Testing
Check product operation and key functions according to product requirements.
AQL Final Inspection
Perform final random inspection based on agreed AQL standards before shipment.
Drop Testing — When Required
Conduct packaging or product drop tests when required by the customer, packaging specification or shipment standard.
Food Contact Compliance Testing
Arrange food-contact testing according to destination-market, customer or regulatory requirements.
FULLSTAR CHINA
Integrated Manufacturing in China
FULLSTAR's primary manufacturing base in China supports product development, tooling, injection molding, assembly, printing, packaging and quality control for a broad range of kitchenware programs. Its established tooling base supports a wide range of product categories and production requirements.
FULLSTAR THAILAND
Additional Manufacturing Capacity in Thailand
FULLSTAR's Thailand operation provides additional manufacturing capacity and supports selected kitchenware production programs, including injection molding, assembly and packaging. Product availability depends on the tooling and configuration required for each program.
START A MANUFACTURING CONVERSATION
Planning Your Next Kitchenware Program?
Tell us the products, quantities, customization requirements and target market you are considering. Our team can help evaluate suitable manufacturing and product options for your project.